Quality Control for Manufacturing Units

The Quality app in OneYukti places inspection points at receiving, in process, at final inspection and before delivery, each with its own criteria and pass or fail logic. Inspectors record checks on a tablet at the machine, with photos, barcode scanning and a digital signature. A failed check raises a quality alert, puts the product on hold and assigns the issue to a team. The checkpoints are part of manufacturing orders and work centre operations in the Manufacturing app.

Measurements that used to sit in registers now feed statistical process control. Control charts and trend analysis show whether a process is stable, and process capability tells you whether it can hold the tolerance at all. The app's AI goes a step further. Predictive quality analyses process parameters to predict when quality is likely to drift out of spec, so the setting can be adjusted first, and computer vision detects defects in images and video feeds from the production line.

When something does fail, a non-conformance report records it, with root cause analysis and a CAPA workflow that tracks the corrective and preventive actions to closure. Cost of quality is recorded against it. The owner can see open non-conformances, which processes are drifting and how each supplier's material has performed, since incoming inspections feed supplier scorecards. Equipment calibration schedules and employee quality training records are kept in the same app, which helps when an ISO 9001 auditor asks for them.