Quality Management for Auto Component Makers

OneYukti's Quality app builds inspection into the route a part follows. Raw material and lots returning from outside processing get a receiving inspection, each operation can carry an in-process check, and a final inspection precedes dispatch. These checkpoints sit inside manufacturing orders and work centre operations through the Manufacturing app. Readings are entered on a tablet at the machine. Statistical process control then gives control charts and process capability for the dimensions the customer has marked as critical.

A customer complaint or an internal rejection is logged as a non-conformance report. Root cause analysis, corrective actions and preventive actions run as a CAPA workflow with approvals, which gives the quality engineer the content for the report the customer is waiting for. Supplier scorecards rate platers and heat treaters on defect rates from incoming inspection. Compliance management tracks your status against standards including IATF 16949 and ISO 9001, and calibration schedules cover gauges and instruments.

The plant head can see where rejections are coming from, operation by operation, and which CAPAs are still waiting for approval. The app also applies AI on the production line: computer vision detects defects in images and video feeds, and predictive quality analyses process parameters to warn when quality is likely to drift out of spec. Full traceability lets a suspect lot be tracked back to its source, which helps decide how much stock has to be sorted when a complaint arrives.